INSERTS BY BRAND
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Your first layer MUST BE a "bottom thickness" If you are looking to fill the box close to the top, then you will require a fill thickness of 57mm.
The "bottom thickness" is milled to accommodate the bevels in the bottom of the box, the "fill" pieces are not.
MORE OPTIONS AND FLEX INSERTS ARE COMING SOON!
Fastcap Kaizen foam Inserts cut specifically for your Tool Box in your color choice!
- Be sure to choose the thickness and color
- These Foam inserts are 3D CNC cut to fit your Box precisely
- Easily mark out with our Long Nose Marker and cut out with the Kaizen knife
- Simply cut & peel the layers away for a perfect fit
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If you are looking for Kaizen Inserts for the NEW DeckesUSA Drawer System, go to the following link : NEW Decked Full size Inserts
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This is a FULL LENGTH 72" long Kaizen Insert for your NEW Decked drawer system. Each layer of foam is 57mm (2-1/4") thick
If you would like segmented smaller sections made to stop at any of the divider points, go to the following link for more customized solutions: FOAM SECTIONS
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NOTE: The full extension point of the drawer ends at DIVIDER 6
If you are looking to have your Kaizen Inserts stop at the Decked Dividers, you are on the right listing! Choose the length of foam for 1, 2 or all 3 layers. Finally choose the color foam you would like. Each layer of foam is 57mm (2-1/4") thick
Full Length 72" Kaizen Inserts for this drawer are available here: Full Length Inserts
Are you utilizing the Decked Drawerganizer bin? We have inserts pre-cut for those as well! CLICK HERE!
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If you are utilizing the Decked Drawerganizer bin, these are the inserts to fit your drawers.
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If you are utilizing the Decked Double Drawerganizer bin, these are the inserts to fit your drawers.
Our HDPE Marine grade cutting board is the perfect solution for your Decked Storage Bin!
New Photos & updated listing coming soon!
Each layer of foam is 57mm (2-1/4") thick
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Foam Inserts are sold as a single piece unless otherwise noted.
Both the 2 drawer & 3 drawer are the same foam insert, however we have separate listings
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Foam Inserts are sold as a single piece unless otherwise noted.
Both the 2 drawer & 3 drawer are the same foam insert, however we have separate listings
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50% OFF LIMITED TIME SALE!
All Colors, All Thicknesses!
- All 4 drawers are the same profile.
- The bottom piece (1st layer) has the 3 grooves, and is available in both 20 & 30mm
- The "FILL" piece lays on top of the bottom piece and there are NO grooves in it.
- You can fit up to a combination of 1-20mm thick & 1-30mm thick per drawer
- The top 2 SMALL drawers are the same profile.
- The bottom piece (1st layer) has the 3 grooves, and is available in both 20 & 30mm
- The "FILL" piece lays on top of the bottom piece and there are NO grooves in it.
- You can fit up to a combination of 1-20mm thick & 1-30mm thick per drawer
The bottom large drawer is THE SAME profile as the original 2 & 3 drawer boxes
- If you do not already have the BOTTOM-STARTER layers, they are a necessity
- GLUE TOGETHER is not necessary, as you can do it yourself
- only choose GLUE TOGETHER if you are purchasing foam with SUBSTRATE
- LOWER SECTION - Choose the appropriate box - FOAM ONLY, ABS SUBSTRATE, or Masonite SUBSTRATE
- UPPER SECTION - Choose the appropriate box - FOAM ONLY, ABS SUBSTRATE, or Masonite SUBSTRATE
PLEASE READ AS THIS CAN BE CONFUSING:
See Description below for more information.
The Milwaukee 8428 Rolling tool box will accept 5 foam layers, each 57mm (2.25" thick)
- When Purchasing the "Fill" Option, the 30mm thick piece goes in first, then the 57mm goes on top
- Milled (or grooved) edges always face down in the box to accommodate taper and box extrusions
- The 8424 foam lid insert is not made to hold tools, but more of an additional pad for compression
Installation:
NOTE: If you would like to keep the parts tray in the box, you can still fit the double 57mm layer
NOTE: If you would like to keep the parts tray in the box, you can still fit up to 5 1/4" of inserts below the tray
Please note the photos have not yet been updated for the new style dividers.
Enter your email above if you would like to be notified when they are available.
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If you are looking for the Left, Center & Right side inserts, click here
Check out the HOW-TO video below!
We recommend the following adhesive for both foam to foam and foam to wood/plastic layers:
3M Super 77 Multipurpose spray adhesive
THIS ITEM IS OFFICIALLY RETIRED!
If you would like the limited run black anodized Kollars with your name or company logo laser engraved, please email you logo or name to brian@kaizensource.com - you will get a pdf proof before production. This can add up to 1-5 business days
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- Foam Only
- Foam With ABS Support
- Foam With Masonite Support
Choose your Lift Out Layers as:
If you do not have the bottom layer of foam for this box, be sure to choose YES!
Be sure to choose if you would like us to adhere the foam to the substrate for you. If you choose to DIY, a spray-on contact cement works best.
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Kaizen Inserts are sold separate, to fill the box, choose BUNDLE for an instant 10% off!
(#1 is ALWAYS the first piece installed)
Kaizen Inserts are sold as individual pieces. To fill the box, choose "Bundle - All layers" for an automatic 10% discount.
(#1 is ALWAYS the first piece installed)
- Layer #1: 57mm (2.25") thick bottom
- Layer #2: 57mm thick foam pieces when placed on top of bottom layer, will leave a small space to top edge of box
- LID Option: 2.25" thick piece of foam to fill the lid
Layer Options:
The full set of Kaizen Inserts Foam is 2 pieces. Both pieces in a bundle for 10% off, or purchase as separate pieces.
Lift-Out Layers are available for this product. Please send an inquiry to sales@kaizensource.com
Choose the Bundle for an automatic 10% off!
Layer #1 - 1.7" thick (Bottom)
Layer #2 - 30mm (1.125" thick)
Lid - 30mm (1.125" thick)
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Choose the Bundle for an automatic 10% off!
Layer #1 - 1.7" thick (Bottom)
Layer #2 - 57mm thick (2.25")
Lid - 30mm (1.125" thick)
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Choose the Bundle for an automatic 10% off!
Layer #1 - 57mm thick (2.25") (Bottom)
Layer #2 - 57mm thick (2.25")
Lid - 30mm (1.125" thick)
Please Note this is for the NEW GEN2 Ridgid tool box